Production Monitoring
Live output, cycle times and downtime from every machine on the floor.
Manufacturing Technology
Smart factories that run on data, not guesswork.
Plants need systems that make production visible, quality measurable and downtime predictable.
Softfix builds smart factory platforms, production monitoring systems and manufacturing analytics that connect machines, supervisors and management through seamless technology.
Production Monitoring
MES
OEE Tracking
Quality Control
Predictive Maintenance
Inventory Management
Supply Chain
Manufacturing Analytics
Plant overview
Live · Shift A
OEE
87%
Output
1,240
Defects
0.8%
CNC Line A
Running · Cycle 42s
Press B — Alert
Temp above threshold
Packaging Line
Inventory synced
AI predicts bearing wear on Press B in ~6 days. Schedule maintenance this weekend.
Visible
Every machine, line and shift on one screen
Measurable
OEE, throughput, quality and cost tracked live
Predictable
Failures, delays and shortages seen in advance
Connected
Shop floor, warehouse and office in one loop
Manufacturing technology services
Everything a modern plant needs
One platform, many modules. Pick what you need now, add the rest as you scale.
Manufacturing Execution
Work orders, routing and shop-floor execution in one connected system.
OEE Tracking
Availability, performance and quality scored by line, shift and product.
Quality Control
Inspections, defect capture and CAPA in a paperless workflow.
Predictive Maintenance
Models trained on your history flag at-risk machines before they fail.
Inventory Management
Raw material, WIP and finished goods tracked across stores and lines.
Supply Chain Visibility
Vendors, POs and shipments tracked against your production plan.
Manufacturing Analytics
Which line, product and shift is profitable — and which is bleeding cost.
Built for every role
One platform, three happy users
Operators run the line. Supervisors fix issues. Management sees the truth.
For operators
Simple screens built for the shop floor, not the office.
- One-tap start, stop, reject
- Digital checklists and drawings
- Works on tablet, touchscreen and Android
For supervisors
Fix problems before they become a production loss.
- Live line and machine alerts
- Shift handovers in minutes
- Downtime reason captured instantly
For management
One source of truth across plants, shifts and products.
- Daily OEE and throughput report
- Cost per unit, per line, per shift
- Multi-plant consolidated dashboard
How we build it
From shop floor audit to live plant
A clear, five-step process — no surprises, no endless meetings.
01
Shop-floor audit
We map machines, lines, shifts and current data sources.
02
Design
Screens and flows for each role — operator, supervisor, plant head.
03
Build & integrate
Connect to PLCs, SCADA, ERP and existing shop-floor systems.
04
Pilot line
Run live on one line or one shift before full rollout.
05
Plant rollout
Extend to all lines and shifts, with training and monitoring.
+
Support
Ongoing maintenance, new lines and new modules as you grow.
Predictive maintenance
Fix it before it stops the line
Feature spotlight
Predictive maintenance that pays for itself
Not another dashboard. Clear signals tied to real savings — fewer breakdowns, fewer emergency spares, more uptime.
-
Failure risk alerts
Vibration, temperature and cycle data watched 24×7.
-
Planned, not emergency
Maintenance scheduled into low-demand windows.
-
Cost tracked per avoided stop
Savings from each avoided breakdown visible monthly.
Engagement models
How plants work with us
Start with one line, prove it, then scale across the plant. One build fee, then monthly hosting and support.
One line
A single module — production monitoring or OEE — for one line or one shift.
Typical timeline: 4–6 weeks
MES + OEE + quality
Full manufacturing platform for one plant, integrated with your ERP.
Typical timeline: 3–4 months
Multi-plant rollout
Multi-tenant platform across plants, with SSO, role control and governance.
Typical timeline: 5 months +
FAQ
Questions about manufacturing technology
Can you connect to our existing PLCs, SCADA and ERP?
Yes. We connect to major PLCs and SCADA systems via OPC-UA and Modbus, and to ERPs like SAP, Oracle, Tally and Microsoft Dynamics through their APIs.
Will this work on old machines?
Yes. For machines without a digital output, we use low-cost IoT sensors and retrofit kits so even older equipment can feed data into the platform.
How long until we see results?
A pilot line typically goes live in 4–6 weeks and shows measurable OEE improvement within the first month of use.
Does it work without internet on the shop floor?
Yes. The platform runs on-premise or in a hybrid setup, so shop-floor screens keep working even when the internet is down.
Can we add AI later — like defect detection or forecasting?
Absolutely. The platform is AI-ready. Once data is flowing, we add predictive maintenance, quality vision and demand forecasting modules.
Is our production data safe?
Yes. Role-based access, encrypted storage, full audit logs, and the option to host entirely on-premise or in India for compliance.
Explore Manufacturing Solutions
Ready to run a smarter plant?
Tell us about your plant, your lines and where production gets stuck. We reply within a working day.
sales@softfix.in
Phone
+91 81890 10044
Address
1st Floor, CP/140, Viraj Khand-4, Gomti Nagar, Lucknow, Uttar Pradesh 226010